Exported to Korea Fully Automatic 5 ply Corrugated Cardboard Package Production Line Complete Corrugators

Fully Automatic 5 ply Corrugated Cardboard Package Production Line Complete Corrugators

ADVANTAGES:

1, High production efficiency
Automation control: The fully automated intelligent 5-layer corrugated cardboard production line adopts advanced automation BECKHOFF control system, which can achieve intelligent management of the production process, reduce manual intervention, and thus improve production efficiency.
High speed production: The production line has the ability to produce a large amount of corrugated cardboard in a short period of time for 3Ply and 5Ply cardboard, meeting the market's high demand for corrugated cardboard.
2, High quality cardboard
Wet end technology: Using wet end technology to produce corrugated cardboard can fully tap into the potential of raw materials, enhance the strength and stiffness of the cardboard, and improve its water resistance and thermal stability.
Multi layer structure: The 5-layer corrugated cardboard consists of a base cardboard, a top cardboard, a corrugated core cardboard, a top cardboard, and a top cardboard. This multi-layer structure provides the cardboard with better compression and shock resistance, which can meet different packaging needs.
3, Energy conservation and environmental protection
Energy saving equipment: The production line adopts energy-saving and environmentally friendly equipment, which reduces energy consumption during the production process by optimizing the production process and adopting energy-saving technologies.
Waste recycling: The production line is equipped with a waste recycling system, which can recycle and reuse the waste generated during the production process, reduce waste emissions, and meet environmental protection requirements.
4, Economic practicality
Low cost: Corrugated paper is a lightweight, high-strength, and low-cost material, so compared to other packaging materials, corrugated paper is more cost-effective. The fully automatic intelligent 5-layer corrugated cardboard production line can achieve efficient production, further reduce production costs, and help enterprises save packaging costs.
Widely used: Corrugated cardboard is widely used in logistics packaging, transportation packaging, cargo protection and other fields. The fully automatic intelligent 5-layer corrugated cardboard production line can meet the packaging needs of different fields and improve the market competitiveness of enterprises.

How to Improve the quality of corrugated cardboard production?

1, Optimize raw material selection
Pulp quality: Choose high-strength and high fiber content pulp as the basic raw material for corrugated cardboard to ensure its strength and durability.
Adhesive quality: Use high-quality starch adhesive or other suitable adhesives to ensure that the cardboard has good adhesion and firmness. WEST RIVER use automaitc glue kitchen, under the control of WEST RIVER BECKHOFF system, produce high quality glue and supply system for the machines during production according to different production order, material, temperature, climate... Realize best quality cardboard production.
2, Strengthen production process control
Moisture control: Strictly control the moisture content during the cardboard production process to ensure that the cardboard is produced at the optimal humidity, avoiding deformation or fragility caused by improper moisture, WEST RIVER newly preheater use temperature sensor and steam valves with spray sytem, finely control the paper moisture and strength the paper fiber.
Temperature control: In key production processes such as preheating cylinders and single-sided machines, control the working temperature to ensure that the cardboard is fully preheated and formed.
Pressure control: During the process of corrugated forming, gluing, etc., the pressure should be reasonably controlled to avoid the corrugated being crushed or the cardboard being damaged.
3, Improve production technology
Introducing digital and intelligent equipment: adopting advanced digital and intelligent machinery and equipment to improve production accuracy and efficiency. Choose WEST RIVER high quality production line with newest control system, realize the best cardboard production.
Optimize production process: Fine control the production process, especially in key links such as rib forming and reinforcement layer setting, to ensure that every step is precise and error free.
Developing new production processes: such as using a multi-layer core paper structure to enhance the strength of cardboard at the same weight, while reducing thickness for easy transportation and storage.
4, Enhance the performance of cardboard
Adding reinforcing agents: Adding wet strength agents, dry strength agents, and other reinforcing agents to pulp to enhance the fiber adhesion and overall strength of the cardboard.
Moisture proofing treatment: Adding moisture proofing agents or applying moisture proofing treatment on the surface of cardboard during the production process to improve its moisture resistance.
Mold proof treatment: In humid environments, regularly dry the cardboard or add anti mold additives to prevent mold growth.
5, Strengthen quality inspection and maintenance
Regular inspection: Conduct regular quality inspections on the cardboard on the production line to ensure that the cardboard quality meets the requirements.
Equipment maintenance: Regularly maintain and upkeep production equipment to ensure normal operation and reduce failure rates.
Inventory management: Properly manage the inventory of corrugated cardboard to avoid prolonged exposure to humid environments or other damage.

WEST RIVER PROVIDES:

Solutions: Customized Industrial Corrugated Cardbaord and Carton Plant

Valid width: 1200mm-3300mm

Design speed: 100M/min-350M/min

Corrugation Type: 2Ply, 3Py, 5Ply, 7Ply

Flute type: A, C, B, E, F, G Flute

Printing: Water Base Flexo Printing

Cotrol System: WEST RIVER BECKHOFF CONTOL SYSTEM